WVT: Fluidized-bed steam dryer

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Operating principle
Operating principle
Facts & figures
Facts & figures
Advantages
Advantages
Brochure
Brochure

Optimised for a factory’s energy balance

Fluidised-bed steam dryers (WVT) from BMA dry the pressed pulp produced in beet sugar factories to obtain a dry substance content of about 90 %. Use of a WVT can also make ecological sense with other types of biomass. 


The elements needed for the technological process in a WVT are neatly arranged in the compactly designed dryer.

Highly effective: how a WVT from BMA works

Operating principle
1

Input

The product feed system introduces the pressed pulp into the first cells of the dryer, where the drying process begins under controlled conditions.

2

Cells and fluidised bed

The pressed pulp moves through several connected cells in a fluidised state. A centrally positioned heat exchanger supplies the heat required for evaporation while ensuring efficient and uniform drying.

3

Discharge

The final cell collects the dried pressed pulp together with dust from the rotary separator before both are discharged through a screw conveyor and lock into the expansion cyclone.

4

Dust separator

The dust separator removes dust particles from the circulating vapour. It is designed with inlet openings exclusively in the lower part for efficient separation.

5

Heat exchanger

Located at the centre of the dryer, the heat exchanger transfers heating steam energy to the fluidised bed, providing the heat required for water evaporation.

6

Fan

The fan, positioned below the heat exchanger, generates the circulation flow of steam, directing it upward through the distribution plate into the fluidised bed to maintain continuous drying.

1) Input; 2) Cells and fluidised bed; 3) Discharge; 4) Dust separator*; 5) Heat exchanger; 6) Fan

* Dust separator with inlet openings exclusively in the lower part.

Fluidised-bed steam dryers (WVT) from BMA are fully enclosed pressure vessels with a circular footprint. They can be partly or fully integrated into a factory building. With our updated size range, we can offer a portfolio of WVT that are tailored to the beet processing rates of today’s sugar factories. What affects the water evaporation rate most is the level of heating steam pressure available. The technical design of our standard sizes can to some extent be tailored to special operator requirements.

Facts and figures about the WVT from BMA

Facts and figures about the WVT from BMA.
Facts and figures about the WVT from BMA.
Variety of sizes
Approx. dimensions 1) in mm WVT6 WVT7 WVT9 WVT10 WVT12
Cylinder diameter (D) 6,500 7,500 9,000 10,500 12,000
Overall height (H) 19,500 20,500 23,500 25,000 32,500
Connection height (DL) 2) 3,500 3,500 3,000 2,000 2,000
Connection height (FL) 3) 10,500 11,000 12,000 13,500 15,000
Determined by the infrastructure on site; without insulation; exact dimensions when order is placed. 2) Discharge lock 3) Feed lock

The benefits at a glance

Shorter construction times icon

Process engineering benefits

  • High fluidisation rates already in the first cell thanks to product conditioning (heating and segregation) before pulp enters the fluidised bed.
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Construction putting plans into

High availability and small footprint

  • Plug protection sensory system and combined automation system to prevent blockages of the distribution plate.
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The right performance icon

High availability and small footprint

  • Energy recovery through vapour use reduces the need for primary energy compared to conventional drying methods.

Downloads

Please refer to the product brochure for more detailed information. We would also be happy to advise you in a personal consultation.

Brochure WVT
Brochure WVT.pdf